These days protein powder is in massive demand among youngsters. Each year, this industry generates billions of dollars in revenue. Based on Euromonitor International, sports nutrition bars, nutrition bars, and drinks categories made up around $15 billion in US revenues. Protein powders for sports alone accounted for 70 percent of the overall sports nutrition category, averaging more than five billion sales throughout the US. According to the study, it is predicted to grow to at least $7.5 billion by 2020.

The desire of buyers to eat more protein isn’t restricted to beverages and powders. An increasing number of young people are sold on the overall health benefits of eating a high-protein diet. The future is promising and full of margin for protein. If you are in the protein powder business, we have put together a packaging guideline to help you make the best choices. Keep reading to learn everything from protein powder packaging machine types to choosing the best packaging for product needs.

Types Of Whey Protein Powder Packaging Containers 

Many types of whey protein powder storage jars are available on the market. The most common types of whey protein packaging is the can/jar packaging and pouch/bag packaging. Let’s have a look in detail at these packaging types.

Can/Jar Packaging Containers

Can/jar protein supplement powder containers are an excellent option for those who want a convenient and easy way to take their supplements with them in one go. The can/jar packaging is also lightweight and durable, making it ideal for travel.

Some of the critical features of can/jar whey protein container packaging include:

• Leak-proof and airtight seal: Can/jar protein powder packaging helps keep your supplements fresh and safe from contaminants.
• Easy to use: Can/jar protein powder packaging is easy to open and close, so that you can access your supplements quickly and easily.
• Travel-friendly: As mentioned, can/jar protein powder packaging is lightweight and durable, making it an excellent option for those who want to take it during travel.

Pros: 

• Can or jar packaging keeps the powder fresh for longer.
• It’s easy to scoop out the desired amount of powder from a can or jar.
• Can or jar packaging is often more affordable than other protein powder packaging options.

Cons: 

• Can or jar packaging can be challenging to reseal once opened.
• The powder can sometimes get stuck to the sides of the container.

Pouch/Bag Packaging

Pouch/Bag packaging containers are one of the best storage containers for protein powder. They come in various sizes, colors, and styles, so you can find the perfect one to fit your needs. They also have a variety of features, such as:

• Airtight Seal: Keep your protein powder fresh and moisture-free with an airtight seal.
• Stackable: Save space in your cupboard or pantry with stackable protein powder packaging containers.
• Sturdy: Durable construction ensures that your protein powder packaging containers will last for years.

Pouch/Bag packaging containers are essential to any protein powder storage solution. Choose the perfect one for your needs and start enjoying the benefits today.

Pros: 

• Pouches and bags are usually cheaper to produce than other types of packaging, such as bottles or cans.
• They are also lighter and take up less space, which makes them more convenient for people to carry around with them.
• Pouches and bags can be resealed, which helps to keep the powder fresh for longer.

Cons: 

• Powdered products can be challenging to measure accurately from a pouch or bag, leading to people taking too much or too little of the supplement.
• Pouches and bags can be challenging to open, especially if the powder is clumpy.
• There is a risk that the powder will leak out of the pouch or bag if it is not sealed correctly.

Best Storage Container Ideas For Protein Powder

Protein powder packaging containers come in a variety of different designs and sizes. Choose any design as per your requirements, such as quantity and price.

Top Protein Powder Jar Design

The jars with straight sides are perfect for packaging protein powders. The containers can be equipped with scoops made of plastic, allowing accurate measurements when mixing liquids and proteins to consume. The labels are often used to communicate brand messages and merchandise. To differentiate individual brands, some producers opt for containers with unusual shapes to package protein. The triangular and square footprints offer the same advantages as conventional tubs but with added marketing value that allows them to stand apart from other products. Both opaque and transparent models are also provided, enhancing protein packaging options.

Top Protein Powder Bottle Design

The protein packaging options with tapered neck glass and plastic bottles are readily available in the market. They are offered in standard and larger models, with caps smaller than straight-sided versions and made of plastic or glass. Their shape improves the perception of nutrition for consumers, who see the bottles as having the use of pharmaceutical products. Metal lids with coated inserts are also included, separating the bottles from the regular plastic alternatives. Branded color schemes can be coordinated by incorporating colored caps in the designs of protein bottles. Similar to plastic tubs and jars and tubs, the bottle filling could be equipped with safety seals that ensure the quality and integrity of the product when you purchase it.

Ready-to-drink protein drinks are another developing segment in the supplement and nutritional industry. They are typically packaged in plastic and glass bottles and Tetra Pak cartons suitable for liquids.

Top Protein Powder Bag Packaging Design

Packers often opt for whey protein pouch packaging reduces the requirement for rigid packaging. The rugged, lightweight bags are made of layers of material that can meet the needs of freshness for the contents in the pouch.

Gusseted bag bottoms improve the stability of the product, making it easier and more economical to carry and display merchandise in retail settings. Clear viewing windows are sometimes added to allow customers to examine smoothie powders and protein drinks without opening the packaging.

The majority of pouches feature zipper seals or sliders. However, protein powders can also be packaged in stand-up bags, similar to coffee bags used and other beverages, with attached flexible closures.

Eco-Friendly Protein Powder Packaging

Cardboard packaging is an excellent alternative to glass and plastic containers for protein and is the best eco-friendly protein powder packaging. These economical options use snap-on lids made of plastic to ensure freshness and permit the dispensing of individual portions. The traditional form has historically been used to pack powdered formula for babies and dry milk.

The canisters made of metal that are sometimes used to store protein powders are recognized by people as former coffee containers, which use similar lids made of plastic for repeated access.

How to Pack Protein Powder for Travel: Tips and Container Ideas

Traveling doesn’t mean you have to leave your nutrition goals behind. But figuring out how to pack protein powder for travel can be tricky. You need a solution that is secure, mess-free, and convenient. Here are some tips and ideas for the best protein powder travel containers.

1. Use Dedicated Protein Powder Travel Containers:

Many companies now offer small, single-serving, or multi-serving containers specifically designed for travel. These are often stackable, compact, and have secure screw-on lids to prevent spills in your luggage. They are the most reliable option for keeping your powder safe and dry.

2. The Original Container (If Space Allows):

If you are traveling by car or have a lot of luggage space, bringing the original can or jar is the simplest method. Its robust design and seal are made to protect the powder. However, for air travel with limited baggage, this is often too bulky.

3. Ziplock Bags or Small Pouches:

For maximum space-saving, pre-measure your desired servings into individual high-quality ziplock bags. Double-bagging is recommended to prevent any accidental rips or leaks. This method is lightweight and lets you pack the exact amount you need. While convenient, it offers less protection against crushing than a rigid container.

4. Re-purpose a Smaller, Airtight Food Container:

A small, clean, and completely dry food container (like a small Tupperware or a spice jar) can work perfectly as a protein powder travel container. Ensure it has an airtight seal to protect the powder from moisture, which is crucial for maintaining its quality.

Tips for Air Travel:

• Keep it in your carry-on: It’s generally recommended to pack powders in your carry-on bag. This way, if security officials need to inspect it, it’s easily accessible.
• Labeling is key: While not strictly required, keeping the powder in a container with its original label, or at least labeling your travel container clearly (“Protein Powder”), can help avoid confusion and speed up security checks.
• Check regulations: For international travel, it’s always a good idea to check the specific regulations of your destination country regarding bringing in food supplements.

How To Pack Protein Powder Fresh For Longer Shelf Life 

Shelf life is the period within a set of conditions under which an item is safe to be used. The three main factors affecting shelf life are the product’s characteristics, packaging materials, and storage conditions. Here we will discuss the two critical points that help to keep the protein powder longer and enhance shelf life.

Well-Sealed Containers

Protein powder is a perishable product that can go bad if not stored properly. Heat, light, and moisture are the three main factors contributing to protein powder deterioration. It is essential to keep your protein powder in a well-sealed container to protect it from these factors.

A well-sealed protein powder storage container helps to keep the powder dry and prevents moisture from entering. It also protects the powder from light, which can degrade the quality of the protein. By keeping these three factors out, a well-sealed container can help extend your protein powder’s shelf life.

When it comes to well-sealed containers for protein powder, there are many other benefits you may not be aware of. Here are some benefits of using a well-sealed container for your protein powder: 

• Keeps the powder fresh – When protein powder is exposed to air, it can start to degrade and become less effective. A well-sealed container will keep the powder fresh and potent.
• Prevents leaks and spillage – A poorly sealed container can leak and cause a mess. A well-sealed container will prevent any leaks or spillage.
• Protects the powder from moisture – Moisture can cause the powder to clump and become unusable. A well-sealed container will protect the powder from moisture and keep it fresh.
• Keeps the powder from absorbing odors – Protein powder can absorb odors from the environment, affecting taste. A well-sealed container will keep the powder from absorbing any unwanted odors.
• Keeps the powder from clumping – When protein powder is exposed to air, it can start to clump. A well-sealed container will prevent the powder from clumping and make mixing easier.
• Prevents oxidation – Oxidation can occur when protein powder is exposed to oxygen, which can cause the powder to degrade and become less effective. A well-sealed container will prevent oxidation and keep the powder fresh.
• Keeps the powder from drying out – If protein powder is left unsealed, it can start to dry out and become less effective. A well-sealed container will keep the powder from drying out and maintain its potency.
• Protects against contamination – Bacteria or other foreign particles can contaminate unsealed protein powder. A well-sealed container will protect against contamination and keep the powder pure.
• Makes transportation easier – Protein powder can be difficult to transport if it is not sealed correctly. A well-sealed container will make transportation more accessible and less messy.

So if you want to keep your protein powder fresh for longer, store it in a well-sealed container.

Nitrogen Flushing Packaging

Nitrogen-flushing packaging is becoming increasingly popular in the food industry for a good reason. This packaging helps keep food fresh for longer by using nitrogen to flush out oxygen from the packaging. This helps to prevent spoilage and prolong the shelf life of protein powder.

Nitrogen-flushing packaging is especially beneficial for products high in protein, such as protein powder. Protein powder is sensitive to oxygen and can start to spoil quickly if not properly packaged. Nitrogen-flushing packaging can help to keep protein powder fresh for longer, so that you can enjoy it for months or even years.

How Does Nitrogen Flush Packaging Work?

Nitroflush packaging starts by placing food items into an unopened bag or package. The machines then move the oxygenated air from the container and change it into nitrogen gas. A nitrogen concentration of high quality 99% is usually utilized to preserve food items. The nitrogen flush packaging machines seal the bag or packaging securely, sealing the nitrogen in. These bags are then shipped in oversized boxes to be shipped to stores, restaurants, and other locations.

The process of nitrogen flush packaging, this technique offers many advantages, which include:

• Oxygen is effectively moved away, which reduces the degradation caused by the process of oxidation.
• Microorganisms that feed on oxygen are banned from growing and harming food sources.
• By filling in the space inside every bag or container, the quality of the product is maintained easily inside the shipping boxes and on the shelves.
• Better shelf life, longer shelf life, and food preservation can reduce food loss and associated costs.
• Nitrogen gas is a cost-effective, environmentally sustainable, and safe option for the process of packaging.

If you’re looking for a way to keep your protein powder fresh for longer, consider nitrogen food packaging. This type of packaging can help extend your protein powder’s shelf life and keep it fresh for longer.

Protein Powder Packing Machine

The final step after the protein powder manufacturing process is complete is packaging. Many types of protein powder packing machines are available, and every type serves different needs. Here we will discuss some of the top protein powder packaging machines with their working principles:

• Protein Powder Filling Machine

The protein powder filling machine can fill several containers with various types in one go, either via quantitative or volumetric filling. There are two filling machines available, these are:

• Volumetric Filling Machine

The volumetric filling machines are the best solution if you want to fill the same amount of liquid. These volumetric fillers can be used to pack non-carbonated, free-flowing beverages in round aluminum containers, tin, or PET materials.

These machines are usually made from stainless steel, are resistant to corrosion, and give your equipment longer life spans. They come with six volumetric nozzles that offer you fast, accurate fills. These are also equipped with automated technology, detectors, a PLC control system, and pneumatically controlled features that provide an efficient and steady packaging procedure. 

• Automatic Can Filling Machine

Want to ramp up your business or increase your powder filling line daily? You can streamline your production processes with an automatic protein powder packing machine.

Automated filling machines do not just provide more production capacity but also cut down unnecessary costs on your operating expenses. Machines will now complete a majority of the tasks without any human involvement. This prevents the mistakes made by manual filling and also the work efficiency.

These customized protein powder packing machines incorporate the most advanced automation technology using servo-controlled and pneumatically controlled mechanical parts for smoother production. They also employed sensors and control systems with PLC to ensure a reliable and exact filling. No matter if you require the volumetric or quantitative filling of fill protein powder, you can find the best cost-effective solution from the types discussed below: 

• Double-head powder filling machine
• Solid Filling Machine (Linear 4-head weigher)
• Solid Filling Machine (Multihead Weigher)
• Solid Filling Machine (Measuring cup)

b) Nitrogen Protein Powder Sealing Machine

Protein powder sealing machines are also referred to by the name of a seaming/closing machine or sealer/seamer/closer. It can be used to close the body lid of cans made of paper, aluminum cans and tin containers, PET containers, glass containers, plastic pots, cans, or jars, among others. There are two types of protein powder sealing machines available:

• Aluminum Foil Sealing Machine

The most crucial aspect of packaging products is ensuring they come with a tamper-proof, indestructible seal. If this seal isn’t present or damaged, consumers could think that tampering was accomplished, and you’ll be unable to attract new customers. This can have a significant impact on the brand’s recognition method and the image of your business.

If you’d like to see your sales increase, ensure your customers are satisfied by offering them items that are certain to be tamper-proof. Induction sealers for aluminum foil machines can help by incorporating them into your manufacturing lines. A fully automated aluminum foil induction sealing equipment is efficient in improving the efficiency of the packaging process. Aluminum Foil Induction Sealing Machine for Screw Cap is the best option if you want solid sealing.

This machine offers a fast sealing speed, which makes it appropriate for large-volume production. The design of the sealing head can be tailored to the sample bottle of the customer. It has a digital display of the working current and voltage, and is simple to use. It is also secure from overcurrent and voltage and has automatic protection.

• Automatic Can Sealing Machine

The demand for protein powder production is growing, particularly in the fully automated packaging line. The Automatic Can Sealing Machine is vital in automated production and extensive displays. These computerized machines are equipped with seaming rollers, and the chuck is manufactured by Cr12 die steel. They are tough and have excellent sealing capabilities. The outer cover and significant components of the device are constructed from SUS304 stainless steel. There are following can-sealing machines are available:-

• Fully Auto Nitrogen Filling Vacuum Sealing Machine
• Servo Fixed Speed Sealing Machine
• High Volume Fully Auto Round Can Sealing Machine

• Protein Powder Capping Machine

With the variety of protein powder containers available on the shelves, capping machines perform a variety of jobs to ease the manual capping of the containers. Different caps have different functions, ranging from opening resistance to simple and easy dispensing. The bottle or container, the purpose for which it is used, and other elements will determine which cap-capping device is best suited for the particular project.

A protein powder capping machine is either automated or semi-automatic. A semi-automatic, automatic capping machine includes a delivery system for caps, such as vibratory bowls or a cap elevator. However, semi-automatic machines typically require the manual placement of caps before capping. 

These machines are equipped with an automatic lid-feeding device and an extremely high level of automation, saving labor costs and enhancing productivity. Here are the following available protein powder capping machines:

• Twist Off Cap Screwing Machine
• Rotary Screw Capping Machine for Glass containers
• Screw Capping Machine
• Rotary Vacuum Screw Capping Machine for Glass Can
• Protein Powder Labeling Machine

It is believed that applying labels manually is a cost-effective and straightforward technique, but it’s not the most efficient method of labeling in bulk. Automated labeling equipment within your packaging system will allow for better production efficiency, save time, and reduce production costs.

Protein Powder Labeling Machines range from hand-held devices that allow for simple label dispensing to advanced production machines that can perform fully controlled printing and application. Indeed, automatic labels are one of the most popular labelers available on the market because they do not require an operator to operate. Here are the following machines for protein powder labeling:

• Pressure Sensitive Labeler For Caps
• Pressure Sensitive Labeler for Can body
• Protein Powder Coding Machine

As per some consumer rules and regulations, it’s required that the product be clearly labeled so that consumers are informed about the manufacturer of the product, the dates of manufacture, and expiration dates. Coding machines can be employed to print this data on the labels of products.

The data printed can include a logo, barcode, dates, or QR codes. In addition to educating customers about these unique identifiers can also be used to track inventory and when goods need to be identified in a recall.

QR codes and barcodes may be distinctive for every unit of an item. This means a coding machine must be programmed or synced to websites that create new codes for every item. Here are some Protein Powder Coding Machines that are available in the market.

• Optical Laser Printing Machine
• Inject Printing Machine

Levapack – Your Custom Protein Powder Packaging Machine Manufacturer

A) Our Powder Packaging Line 

Levapack is a leading custom protein powder packaging machine manufacturer. We have a wide range of machines to suit your specific packaging needs, whether you are packaging for a small business or a large-scale operation. We also offer various customization options to ensure your packaging is just right. Levapack’s business focuses on automatic can packaging machines for packaging granules, powders, and paste/sauce, and most of our machines can meet the capacity of 30 cans per minute. Our experience in powder can packaging machines for the diameter of the bottle mouth is greater than 25mm. 

If you are looking for a reliable, high-quality protein powder packaging machine, look no further than Levapack. We are dedicated to providing our customers with the best possible experience and will work with you to find the perfect solution for your packaging needs. Contact us today to learn more about our custom protein powder packaging solutions.

B) Our Experience And R&D

We are a China-based manufacturer that offers a complete line of packaging machines for protein containers, which include container filling equipment, sealing machines, capping equipment, labeling equipment, and even pre-made bag packaging machines designed for small and medium-sized businesses.

Our facility covers 2000 square meters and is equipped with various CNC machines, such as lathes, milling machines, and grinders, to ensure efficient production.

We are proud of the capabilities of Research & Development with engineers who have 14 years of experience in packaging machines and packaging line manufacturing, and development.

We believe that the upcoming seamer and filler machine trends are becoming more straightforward and efficient. At Levapack, we’re developing canning equipment with less complicated designs, a higher degree of automation, and less maintenance is what we’ve been working towards. We try our best to eliminate your hands and streamline the packaging with automation.

Bottomline

When packaging protein powder, it is essential to use a material that will not absorb moisture or allow oxygen to enter. Moisture and oxygen can both cause the protein to degrade. Levapack has various packaging options suitable for protein powder, and our team can help you choose the best option for your product. If you have any questions, please don’t hesitate to contact us.