Premade pouch packaging machines comprise a series of actuators that are used to collect, fill, and seal preformed pouches with products.
Levapack’s premade pouch packaging machines are ideal for manufacturers that use preformed bags to package their products. They can be customized for various applications. All production processes of premade pouch filling & sealing machines are performed by our team of expert engineers with over 14 years of experience in the industry. We are also a canning machine manufacturer based in China with partnerships across the world. Our expertise and hands-on approach to manufacturing further enable us to customize any of our premade pouch filling machines and can packaging machines for clients with unique requirements.
A preformed pouch is a bag made of paper or plastic that is ready to fill. Its edges are sealed and only one opening is left to allow for filling. A preformed pouch packaging machine is designed with parts and tools that move in a preset sequence. In the sequence, they pick up the premade bag and pass it along for filling and other processes.
In choosing the right pouch packaging machine for your production line, it is essential to note that it is not the same as a form-fill-seal machine. Here are some distinct differences between them:
The Levapack pre-made bag packaging lines are made up of a series of different machines that each perform a unique role. We have a standard machine layout but we also offer customized alternatives to match special production requirements.
The following are the components of a standard Levapack premade packaging line.
PLC System: The commands issued by the PLC system are pre-programmed. Consequently, when the machine senses a particular input, it interprets it through the CPU and delivers a predetermined output.
A Weigher: Its role is to ensure that the right quantity of product is dispensed for packaging in the premade pouch.
A Premade Pouch Filling Machine: When a preformed bag is placed under the filling machine’s dispensing hopper, a small lever widens the opening of the bag, and the product is released from the hopper.
A Premade Pouch Sealing Machine: Heat sealing is the most common approach as it is fast and creates a reliable barrier that maintains optimal product freshness.
Pouch Coding Machines: Some of the coding technologies you may encounter include thermal coding, ink coding, and laser coding.
A preformed pouch packaging machine works in a sequence of steps guided by its Programmable Logic Controller. It is essential that the PLC system is well-programmed and optimized before the packaging process starts. This helps to ensure that the machines run in a coordinated way and deliver the required rate of output.
The steps unfold as follows:
Every production line has its own specific needs. It could be that you prefer a particular method of sealing, a higher rate of output, or even a certain type of pouch coding.
Our preformed pouch filling and sealing lines can be customized to meet all these requirements. Other features such as size can also be adjusted if your production facility has limited room.
We develop premade pouch packaging machines that are fully automated and require little to no human input during cycles. They provide a quick interchange of bags and have highly efficient output rates.
Each Levapack premade pouch filling and sealing machine is optimized to operate at the highest levels of accuracy and efficiency. This ensures that no time, product, or premade pouches are wasted during packaging. These provisions help make your production line more cost-effective.
We have curated our list of services to make sure that we can deliver every packaging solution that you require in-house. This is because we understand how costly and time-consuming it can be to have to source machinery from multiple suppliers.
Levapack premade pouch packaging solutions are conveniently sourced from one brand and optimized to run exactly how you need them to.
Packaging is a highly diverse aspect of manufacturing. Different products require different packaging solutions for them to be packed safely and in accordance with industry standards. In response to this, we manufacture premade pouch packaging machines that are applicable in various industries including:
Our premade bag filling and sealing machines can further be differentiated based on their suitability to package solids, granules, or liquids. This is important because choosing the wrong type of machine for your product could result in inefficiencies and high rates of machine breakdowns. Our staff is available to guide you and help you identify the right machine for your application.
For industries that require high standards of hygiene like food and beverage production, Levapack machines are designed to be easy to clean. We also use corrosion-resistant materials to ensure that the machines do not become rusty and contaminate products.
Customizing your premade bag filling and sealing line can help to make it fit better with the rest of your production line. That said, here are some key factors to evaluate as you consider customizing your packaging machine line.
Our machines can further be differentiated based on their suitability to package solids, granules, or liquids. This is important because choosing the wrong type of machine for your product could result in inefficiencies and high rates of machine breakdowns. Our staff is available to guide you and help you identify the right machine for your application.
For industries that require high standards of hygiene like food and beverage production, Levapack machines are designed to be easy to clean. We also use corrosion-resistant materials to ensure that the machines do not become rusty and contaminate products.
You are welcome to choose between any of our full sets of packaging machine lines or we could find you a solution for a specific application. We believe that such flexibility enables us to meet your needs better to help you enhance your production line.
Preformed pouch size- the size of the machine tools in your packaging machine line needs to be compatible with the size of preformed pouches you will be using.
Your ideal rate of productivity- the number of cycles a packaging machine can achieve in a minute partially depends on how it is programmed and how it is built. Simply present to us your ideal rate of productivity and we will modify your premade bag filling and sealing line to achieve it.
The nature of your products- the type of product being packaged and the packaging materials used greatly influence the type of machinery that should be used. Filling beverage pouches, for instance, may require a different setup from filling powder pouches.
In addition to these considerations, we also offer custom options such as machine size and machine noise control options. Our staff has extensive experience in machine customization and are fully capable of fulfilling all your requirements.
LPE has been working with leading companies around the globe.
Dear Wendy. I am very satisfied with the services and help you gave me to solve a problem that arose in the machine. Now it works correctly. I really appreciate your professionalism and eagerness to serve. Do not doubt that I will count on you in the new projects of this range of machinery.
Luis Hernandez
I’m more than happy to work with LPE. They customize a whole line of machines for our nutrition packaging line, which really streamline the whole process & improve our productivity.
— CEO of Harrison Sport Nutrition S.L., Spain
“I’m appreciated by our cooperation with LPE. The machines they supply are well-packed & arrived timely. And the support they offer from installation, training to technical guidance really help a lot.”
— CEO of a Machine Trading Company from Egypt
“The machines perform well in filling, sealing, labeling our tea powder. Thanks for your guidance on installation & maintenance. Very reliable manufacturer.”
— CEO of Fraus Australia Pty Ltd
“The machines are easy to work with & the end results are excellent that our packaging is highly praised by our clients. Thanks a lot!”
— Purchase Manager of SONOCO (a package manufacturer) from Malaysia
“Packaging machines from LPE are really cost-effective. The toolings fit perfectly & the sealing tightness meet our requirements.”
— CEO of Bella Rosa Coffee Company, Inc. from USA
We received today the container ! Just loaded at the factory)) very happy about this! Thank you very much for all your support! custom clearance was very smooth and quick and this is due to your responsibility to prepare all docs correctly) we are sure this will be just the beginning of our collaboration and we will come back to you with new orders because we are very much satisfied with your service and support and quality!
Natalia
I would like to thank you and all the company team for the machine. Today, my friend in his factory will place the machine with the can filler. He said, that it s a beatiful machine. I m waiting for the run test.
I checked the files. looks like uploaded everything. All the files open a lot of video very good guide! I have never seen something so nicely done before! Great job you did! thank you! due to the viruse we learned new way of work!
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