Various free-flowing and non-free-flowing powdered or granular goods must be filled using detergent filling machines. The powder filling devices can be designed for either volumetric or quantitative filling depending on the machine design and automation degree. 

Auger Powder Filling Equipment for Packaging Detergent

The most prevalent kind of detergent powder filling machine is auger fillers, which have an auger, a stirring bar, and a hopper. Although they don’t produce a lot of dust in detergent packaging, dust collectors can be added if preferable. And finally, the auger powder filling machine can evenly fill powder both, freely flowing as well as others. The basic descriptions  for Levapack powder filling machine Model LPE-PFM001 are:

• Automatically complete powder feeding and quantitative dispensing.
• The silo can be easily opened and cleaned without tools.
• The Servo motor, screws, and exterior materials are all stainless steel.
• Auger is changeable for precise dispensing of a variety of powder materials.

Major Components of a Powder Filling Equipment

• The auger drive: Regulates the auger’s rotation and speed.
• The agitation drive: It stimulates the counter-rotational slow-speed agitation blade.
• Hopper: Keeps the products to be filled.
• Auger: It basically rotates in the hopper to be filled through the funnel.

Working Principle

The auger’s bottom parallel flights within the funnel are machined to a constant pitch, resulting in precise volume measurements for each pitch. In order to create a continuous dosing flow, the auger is continuously rotated by the auger drive. Separately powered and controlled, the agitation blade rotates in the opposite direction of the auger, deaerating and homogenizing the powder and dissolving any bridges that might form in non-free flowing powders. 

In order to prevent cavitation and rat-holing and to guarantee that the auger flights are continually filled, the agitation blade reaches all the way down to the funnel’s throat. The auger drive’s start/stop signals regulate the number of rotations.

Benefits of Packing Powder Detergent Products

The packing powder detergent products can be beneficial in several ways for the business. 

• With automated powder filling machines, it is easy to cut down on operational costs by doing away with pointless labor costs and expensive spillage.
• For more accurate powder fills, powder filling equipment makes sure that the filling process is consistent.
• By modifying the mechanical parts, different powder filling machines provide simple conversion between container sizes with various fill levels.
• To satisfy modest or high production demands, powder fillers come in a variety of production capabilities. Totally automated powder fillers will assist businesses with large production needs the most by streamlining the packing process in their production line.

Automatic Powder Filling Machines for Detergent Packaging 

The most recent technology is used in completely automated machine designs, producing more logical, succinct, and durable equipment. Most processes, including putting powder products into hoppers or tanks, measuring and weighing products, and filling, are automated. 

They can complete the job with little assistance from people. Above all, fully automated powder fillers can work with both powder and granulated items. As a result, the packing operation will be a lot simpler and more adaptable.

Major Components

• Hopper: Hold the bulk of the product before being dispensed off.
• Filling Heads: It is the dispenser of the machinery.
• Mechanical drives: It includes the moving components of the machine like the conveyor belt.
• Sensors: Ensures the bottle, can or the container which is to be filled is accurately placed and optimally filled.
• PLC control system: It is the control system of the operator.
• Measuring cup: Measures the exact amount of the powder to be filled.

Working Principle

The machine is fed with empty containers as well as large quantities of the powder product that the operator dumps into the hopper. The empty containers are guided by the conveyor and placed underneath the filling head. The powder substance that is to be dispensed into each container is measured or weighed by the machine. 

The powder substance is dispensed into each container at regular intervals by the filling head. Once at the sealing station, the filled containers are sealed using the powder sealing machine.

Benefits of Packing Powder Detergent Products

The use of powder filler equipment has the advantages listed below.

• All the functions such as filling, printing, and sealing can be done at once.
• Enhances the production capacity at the same time reducing unnecessary expenses. 
• There is a scope for minimum errors due to the absence of manual filling.
• Advanced technology increases efficiency. 

Servo Powder Filling Machines for Detergent Packaging 

Levapack makes double-head detergent powder filling machines. It is simple to fill various types of cans thanks to the powder filler machine filling head’s handwheel height adjustment feature. In Levapack, there is more can-filling equipment. 

An electromagnetic device known as a servo (servomechanism) uses negative feedback mechanisms to transform power into accurate, controlled motion. A pneumatic system is made up of a number of interconnected parts that work together to operate automated machinery utilizing compressed air.

Features of Double heads powder filling machine include:

• Model: LPE-PFM002
• Straight double head filling, main filling, and refilling to ensure high precision filling.
• Servo and pneumatic systems control the can hold and horizontal can runs, the positioning is accurate and the speed is fast. 
• Servo motor and servo drive control screw, stable performance, and high precision.

Major Component

The components are similar to an auger filling machine but instead of a normal motor, a servo motor is used.

• The auger drive: Regulates the auger’s rotation and speed.
• The agitation drive: It stimulates the counter-rotational slow-speed agitation blade.
• Hopper: Keeps the products to be filled.
• Auger: It basically rotates in the hopper to be filled through the funnel.

Working Principle

The entering bottle is fed through the infeed Turn Table and properly directed on the moving flat conveyor belt made of Delran or stainless steel at the necessary feeding speed. On the top plate of the machine, two distinct filling heads are mounted in a single line. When the bottle arrives at the first filling station, the pneumatic bottle holder will hold it as a wee feed worm, starting the wheel depending on the size and form of the client bottle. 

As soon as the bottle sensor receives data from the sensor, the magnetic clutch attached to the auger shaft begins to revolve, immediately causing it to be detected. The necessary amount of powder will be added to the bottle by an auger after the rotation time has been previously stored in the PLC.

Benefits of Packing Powder Detergent Products

These packing powder detergent products can benefit the business in several ways. 

• Making use of a filling machine enables the delivery of the package in the prescribed quantity, with constant quality, and with efficient operation.
• The machine is dust-free because it does not generate excessive dust, resulting in optimal environmental damage control.
• The Cost-effectiveness of the machine’s use in the filling and packing process results in significant cost savings.
• It includes a programmable logic controller that enables remote programming, monitoring, and control of the device.
• It contains sensors and alarm systems that can find issues during operation and shut down the equipment on their own.

Levapack – Your Custom Detergent Powder Filling Machine Manufacturer 

Levapack is a Chinese producer of can filling equipment that offers a variety of can filling machines at the greatest offers for a variety of industries. Our above-mentioned powder filling machines from Levapack are highly efficient. It brings to the business, a soap powder packing machine that works with round cans, including tin cans, PET cans, as well as paper tubes. Moreover, we offer more efficient filling equipment for a variety of product types. 

Conclusion 

There are many different detergent powder filling packing machines, so it’s important to consider different factors before choosing a powder-filling machine for the business. Although not all machines are suitable for all kinds of products, improper usage of the multipurpose devices that are already available might result in significant wasteful spending. 

Therefore, it is crucial to stay current on the newest trends with Levapack in order to adapt to the demands in line with state-of-the-art technology.