SAUS & DIKKE VOEDSELVULLING
Nauwkeurig afvullen, afgestemd op uw saus.
Vul gladde sauzen, dikke bereidingen en producten met stukjes in flessen, potten of blikken. Levapack biedt een assortiment automatische sausvulmachines en configuraties die zijn afgestemd op uw saus, verpakking en gewenste productievolume.
Dikke sauzen, fijne stukjes en dunne kruidenmengsels vereisen verschillende vulinstellingen. Begin met de vloeibaarheid, de deeltjesgrootte en de vultemperatuur van uw saus om de keuze te beperken.
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VULMECHANISME MET ZUIGER VOOR DIKKE SAUZEN
- Een dikke, traag vloeiende textuur die varieert naargelang de temperatuur.
- Een kleverige consistentie die aan spuitmonden kan blijven kleven en draden kan vormen.
- Geëmulgeerde recepten kunnen gevoelig zijn voor overmatige schuifkrachten.
Voor ketchup, mayonaise en dikke dressings, Begin met het vullen van de zuiger. Voor producten met een hogere dichtheid, zoals tomatenpuree en honing, beoordelen we de viscositeit en de doseeromstandigheden voordat we een configuratie aanbevelen. Servogestuurde dosering, verwarming van de trechter en een antidruppelafsluiting helpen bij het afvullen van dikke producten.
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ROTORPOMP VOOR HET VULLEN VAN SAUSEN MET STUKJES
- Zaden, kruiden of stukjes groente van verschillende grootte, opgehangen.
- Vaste en vloeibare bestanddelen die tijdens het bewaren van elkaar kunnen scheiden.
- Zachte onderdelen die onder overmatige druk of schuifkrachten hun vorm kunnen verliezen.
Voor salsa, relish en chilisauzen met kleine stukjes, Overweeg het vullen met een rotorpomp. Voor vleessauzen of recepten met stukjes vlees beoordelen we de deeltjesgrootte, vorm en samenstelling van het recept voordat we de juiste pomp, kleppen en spuitmonden selecteren. Vullen met een zuiger is een andere optie voor kleinere deeltjes.
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VULPOMP VOOR GIEWBARE SAUZEN
- Een vloeibare consistentie die gemakkelijk door de vulopening stroomt.
- De neiging om te spetteren of te druppelen wanneer de stroming op gang komt en stopt.
- Het schuimgedrag varieert afhankelijk van de ingrediënten en de vulsnelheid.
Voor fijne, korrelvrije kruiden, Overweeg de LPE-CLB08 vloeistofvulmachine. Voor vloeibare siropen en vloeistoffen op oliebasis kunt u de LPE-GPF02-tandwielpomp bekijken. Uw samenstelling, de afvulhoeveelheid en de vereiste capaciteit bepalen de keuze.
De juiste afvultechnologie, geïntegreerd in betrouwbare machines.
De machines van Levapack zetten de gekozen afvulmethode om in een gecontroleerde dosering, zorgvuldige behandeling van de deeltjes en een zuiverere afsnijning. In het hele assortiment dragen servogestuurde dosering, op de deeltjes afgestemde doorgangen en antidruppelkleppen bij aan deze resultaten. Dankzij de keuze uit verschillende afvulkoppen en de instelbare afvultijd is er flexibiliteit voor verschillende flessen en afvulvolumes.
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Meest geschikt voor: Ketchup, mayonaise, dikke sauzen en kleine deeltjes.
Doseertechniek: Servogestuurde zuigers met antidruppelafsluiting en afblaasfunctie.
Productstroom: De automatisch geregelde verwarming van de water-/olietrechter zorgt voor een gelijkmatige toevoer.
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Meest geschikt voor: Viscous salsa, relish & vegetable sauces with small pieces.
Particle Handling: Pump, valves and passages matched to particle size help limit blockage and damage.
Productstroom: Controlled water/oil tank heating supports consistent feeding.
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Meest geschikt voor: Oils, syrups & smooth liquids without solid particles.
Doseertechniek: Servo-driven gear pump meters each dose to your target fill amount.
Clean Cut-off: Polished 316 stainless steel valves reduce drips; suck-back is optional.
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Meest geschikt voor: Vinegar, soy sauce & free-flowing seasonings without particles or impurities.
Head Control: Select individual heads and adjust filling time for different bottles and doses.
Nozzle Position: Cylinder-driven nozzles lower into bottles to help manage splashing and foam.
Choosing between piston and pump filling?
Send the sauce type, particle details and target fill amount. We can help narrow the setup.
See How We Fill and Package Sauces.
Step inside the facility. Watch our sauce configurations handle actual production.
Looking for an application like yours? Explore how Levapack equipment supports different products and packaging formats.
Reliable Sauce Filling Depends on Flow and Hygiene. Our Machines Help You Control Both.
We know the challenge: keeping sauce flowing during a run and removing sticky residue before the next batch. The right holding temperature depends on your sauce’s viscosity and process requirements.
Our equipment combines controlled heating, CIP cleaning and anti-drip valves to support steady flow and cleaner filling.
Our heated hoppers and tanks help keep thick sauces flowing as temperatures change. Automatically controlled water or oil heating supports steady feeding, with settings matched to your process.
Tackle sticky buildup before your next recipe. Our hopper and tank CIP cleaning helps remove residue between batches. We plan cleaning access for pumps, hoses and nozzles around your changeovers.
Our piston and rotor pump fillers use 304 stainless steel as their main construction material, with polished 316 stainless steel filling valves. Anti-drip and blow-off functions help reduce drips, strings and residue around container openings.
Address container hygiene before filling begins. Our optional air-blowing and UV equipment prepares compatible empty cans, with treatment matched to your format and hygiene needs. It treats the container, not the sauce.
Hundreds of Container Formats Supported. We Believe Yours Is No Exception.
From shaped bottles and squeeze packs to jars and cans, we configure our equipment around your packaging. For round cans in tin, aluminum or PET, share a sample so we can assess handling, filling and closing together.
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Our equipment includes a reference configuration for container diameters of 20 – 200 mm and heights of 25 – 300 mm. We match guides, positioning and nozzles to keep your pack stable during filling. Narrow-neck bottles may need an optional clamping mechanism.
Match screw caps, press-on lids, foil seals or seamed can ends to the right closing equipment. We review your container and closure together to select cap handling, closing or sealing tooling.
Our equipment includes a conveyor configuration with a reference height of 850 mm. We coordinate transfer heights with your existing equipment and plan guides and change parts for each format. Final fit depends on container shape, opening and tooling.
Send your container drawings or samples, closure details and target fill amount. We’ll review them together and recommend the filling and closing setup.
One Filling Machine or a Complete Line. We Deliver Both.
Whether you need a standalone filler or a complete sauce packaging line, Levapack can supply either. We integrate container handling, filling, closing and labeling around your production needs, with one team coordinating the equipment and connections.
Capping and can seaming are alternative closing options. Plan heat treatment, cooling and labeling around your product and pack; shaped containers need suitable labeling equipment.
Build your sauce line with Levapack.
You need confidence in your equipment before it ships and support when production starts. Levapack combines packaging-line experience, pre-shipment testing and practical technical support to help your team move from purchase to production.
Draw on experience from 1,000+ canning lines delivered across our packaging business. As a filling and packaging equipment manufacturer based in China, we supply filling, capping, can seaming, labeling and container-handling equipment. Coordinate machine interfaces and container transfers through one equipment team.
Pre-shipment checks include customer-sample testing, 48 hours of no-load running and 36 hours of aging tests. Test videos are provided for your review. Agree on samples and acceptance checks so you can resolve questions before dispatch.
Get 24/7 support response, operating guidance, remote troubleshooting and key wear-part spares. Equipment warranties run 12–16 months, depending on the model and contract. On-site installation and training can be arranged for your project.
Sauce filling machine FAQs.
Have a specific recipe or packaging requirement?
A suitably configured filler can handle several products within its operating range. Fit depends on viscosity, particles, filling temperature, fill amount and cleaning needs. Similar products may share a setup with adjustments. Larger differences may require other pumps, valves or nozzles, or a separate filler. Share your full product range so we can check the setup and changeover process.
Flow, temperature, particles, fill amount and container opening affect the filling cycle. Product supply and downstream closing can also limit output. Compare consecutive samples from each head at the agreed speed. Check fill tolerance, overfill and accepted-container output together.
Base the choice on your product’s validated preservation process, packaging and storage needs. For hot or cold filling, we check your target temperature, product path and closure. Piston and rotor pump fillers offer hopper or tank heating, but heating alone does not sterilize sauce. Aseptic filling requires a dedicated sterile system. Cold filling does not automatically mean aseptic filling. Levapack does not currently supply aseptic filling systems or retort equipment.
Plan cleaning around the residues and ingredients that must be removed before the next recipe. The PSF08A and RTP02A provide hopper or tank CIP. Agree on cleaning and access for pumps, hoses, valves, seals and nozzles. Include ingredient carryover needs and your changeover schedule.
You can discuss a standalone filler or a packaging line. Bottles and jars need a compatible cap and capping setup. Metal cans need matched cans, ends and seaming equipment. Share your closure samples and existing line details.
Price depends on the filler, product-contact setup, container change parts and included stages, such as capping, seaming and labeling. State installation, training, shipping and support in the agreed scope.
Confirm equipment scope, trials, acceptance checks and delivery schedule in the quotation. Include installation, operator training and recommended spare parts. Share your factory location, utilities and existing line interfaces to define support and commissioning responsibilities.
Start with the sauce type, container, fill amount, required output and country. Add particle size, filling temperature, solid-to-liquid needs and existing equipment if known. You do not need to disclose your full recipe to begin.
