SAUS & ISIAN MAKANAN YANG KENTAL
Pengisian yang Akurat, Disesuaikan dengan Saus Anda.
Isi saus yang halus, resep yang kental, dan produk yang mengandung partikel ke dalam botol, toples, atau kaleng. Levapack menawarkan berbagai macam mesin pengisi saus otomatis dan konfigurasi yang sesuai dengan jenis saus, kemasan, dan target produksi Anda.
- Rencanakan proyek Anda
Saus kental, potongan makanan yang halus, dan bumbu yang encer memerlukan pengaturan pengisian yang berbeda-beda. Mulailah dengan mempertimbangkan kekentalan saus, ukuran partikel, dan suhu pengisian untuk mempersempit pilihan.
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PENGISIAN DENGAN PISTON UNTUK SAUS KENTAL
- Tekstur yang kental dan mengalir lambat, yang berubah-ubah tergantung suhu.
- Konsistensi yang lengket sehingga dapat menempel pada nosel dan membentuk benang-benang.
- Resep berbahan dasar emulsi mungkin rentan terhadap gaya geser yang berlebihan.
Untuk saus tomat, mayones, dan saus kental, Mulailah dengan pengisian piston. Untuk produk yang lebih kental seperti pasta tomat dan madu, kami mengevaluasi viskositas dan kondisi pengisian sebelum merekomendasikan suatu konfigurasi. Sistem pengisian yang dikendalikan servo, pemanasan hopper, dan fitur pemutusan anti-tetes membantu mengelola proses pengisian produk kental.
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PENGISIAN DENGAN POMPA ROTOR UNTUK SAUS YANG BERISI POTONGAN-POTONGAN
- Biji, rempah-rempah, atau potongan sayuran yang digantung dengan berbagai ukuran.
- Komponen padat dan cair yang mungkin terpisah selama penyimpanan.
- Bahan lunak yang dapat kehilangan bentuknya akibat tekanan atau geseran yang berlebihan.
Untuk saus salsa, relish, dan saus cabai yang berisi potongan-potongan kecil, pertimbangkan pengisian pompa rotor. Untuk saus daging atau resep yang mengandung potongan daging, kami mengevaluasi ukuran partikel, bentuk, dan komposisi resep sebelum menentukan pompa, katup, dan nosel yang sesuai. Pengisian dengan piston merupakan opsi lain untuk partikel yang lebih kecil.
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PENGISIAN DENGAN POMPA UNTUK SAUS YANG DAPAT DITUANG
- Konsistensi cair yang dapat mengalir dengan lancar melalui lubang pengisian.
- Kecenderungan untuk memercik atau menetes saat aliran dimulai dan berhenti.
- Perilaku pembentukan busa yang bervariasi tergantung pada bahan-bahan dan kecepatan pengisian.
Untuk bumbu yang halus dan bebas partikel, Pertimbangkan mesin pengisi cairan LPE-CLB08. Untuk sirup kental dan cairan berbasis minyak, pertimbangkan pompa pengisi tipe LPE-GPF02. Formulasi, volume pengisian, dan kapasitas keluaran yang dibutuhkan menjadi pertimbangan utama dalam memilih pompa ini.
Teknologi Pengisian yang Tepat, Terintegrasi dalam Mesin yang Andal.
Mesin Levapack mengubah metode pengisian yang dipilih menjadi proses penakaran yang terkontrol, penanganan partikel yang cermat, dan pemotongan ujung yang lebih rapi. Di seluruh jajaran produknya, sistem penakaran yang dikendalikan servo, saluran yang disesuaikan dengan partikel, dan katup anti-tetes mendukung hasil-hasil tersebut. Kepala pengisian yang dapat dipilih dan waktu pengisian yang dapat disesuaikan memberikan fleksibilitas untuk berbagai jenis botol dan volume pengisian.
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Paling Cocok Untuk: Kecap, mayones, saus kental, dan partikel-partikel kecil.
Teknologi Dosis: Piston yang dikendalikan servo dengan sistem pemutusan anti-tetes dan pelepasan tekanan.
Alur Produk: Pemanasan hopper air/minyak yang dikendalikan secara otomatis memastikan pengumpanan yang stabil.
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Paling Cocok Untuk: Viscous salsa, relish & vegetable sauces with small pieces.
Particle Handling: Pump, valves and passages matched to particle size help limit blockage and damage.
Alur Produk: Controlled water/oil tank heating supports consistent feeding.
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Paling Cocok Untuk: Oils, syrups & smooth liquids without solid particles.
Teknologi Dosis: Servo-driven gear pump meters each dose to your target fill amount.
Clean Cut-off: Polished 316 stainless steel valves reduce drips; suck-back is optional.
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Paling Cocok Untuk: Vinegar, soy sauce & free-flowing seasonings without particles or impurities.
Head Control: Select individual heads and adjust filling time for different bottles and doses.
Nozzle Position: Cylinder-driven nozzles lower into bottles to help manage splashing and foam.
Choosing between piston and pump filling?
Send the sauce type, particle details and target fill amount. We can help narrow the setup.
See How We Fill and Package Sauces.
Step inside the facility. Watch our sauce configurations handle actual production.
Looking for an application like yours? Explore how Levapack equipment supports different products and packaging formats.
Reliable Sauce Filling Depends on Flow and Hygiene. Our Machines Help You Control Both.
We know the challenge: keeping sauce flowing during a run and removing sticky residue before the next batch. The right holding temperature depends on your sauce’s viscosity and process requirements.
Our equipment combines controlled heating, CIP cleaning and anti-drip valves to support steady flow and cleaner filling.
Our heated hoppers and tanks help keep thick sauces flowing as temperatures change. Automatically controlled water or oil heating supports steady feeding, with settings matched to your process.
Tackle sticky buildup before your next recipe. Our hopper and tank CIP cleaning helps remove residue between batches. We plan cleaning access for pumps, hoses and nozzles around your changeovers.
Our piston and rotor pump fillers use 304 stainless steel as their main construction material, with polished 316 stainless steel filling valves. Anti-drip and blow-off functions help reduce drips, strings and residue around container openings.
Address container hygiene before filling begins. Our optional air-blowing and UV equipment prepares compatible empty cans, with treatment matched to your format and hygiene needs. It treats the container, not the sauce.
Hundreds of Container Formats Supported. We Believe Yours Is No Exception.
From shaped bottles and squeeze packs to jars and cans, we configure our equipment around your packaging. For round cans in tin, aluminum or PET, share a sample so we can assess handling, filling and closing together.
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Our equipment includes a reference configuration for container diameters of 20 – 200 mm and heights of 25 – 300 mm. We match guides, positioning and nozzles to keep your pack stable during filling. Narrow-neck bottles may need an optional clamping mechanism.
Match screw caps, press-on lids, foil seals or seamed can ends to the right closing equipment. We review your container and closure together to select cap handling, closing or sealing tooling.
Our equipment includes a conveyor configuration with a reference height of 850 mm. We coordinate transfer heights with your existing equipment and plan guides and change parts for each format. Final fit depends on container shape, opening and tooling.
Send your container drawings or samples, closure details and target fill amount. We’ll review them together and recommend the filling and closing setup.
One Filling Machine or a Complete Line. We Deliver Both.
Whether you need a standalone filler or a complete sauce packaging line, Levapack can supply either. We integrate container handling, filling, closing and labeling around your production needs, with one team coordinating the equipment and connections.
Capping and can seaming are alternative closing options. Plan heat treatment, cooling and labeling around your product and pack; shaped containers need suitable labeling equipment.
Build your sauce line with Levapack.
You need confidence in your equipment before it ships and support when production starts. Levapack combines packaging-line experience, pre-shipment testing and practical technical support to help your team move from purchase to production.
Draw on experience from 1,000+ canning lines delivered across our packaging business. As a filling and packaging equipment manufacturer based in China, we supply filling, capping, can seaming, labeling and container-handling equipment. Coordinate machine interfaces and container transfers through one equipment team.
Pre-shipment checks include customer-sample testing, 48 hours of no-load running and 36 hours of aging tests. Test videos are provided for your review. Agree on samples and acceptance checks so you can resolve questions before dispatch.
Get 24/7 support response, operating guidance, remote troubleshooting and key wear-part spares. Equipment warranties run 12–16 months, depending on the model and contract. On-site installation and training can be arranged for your project.
Sauce filling machine FAQs.
Have a specific recipe or packaging requirement?
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